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Bioprocess 4.0: AI, Digital Twins & Smart Biomanufacturing

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Delivery Mode
Virtual / Online
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Level
Moderate
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Duration
3 Days (60-90 Minutes Each Day)
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Certificate
Mentor Based
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Language
English
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Rating
5 Stars
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About Workshop

Bioprocess 4.0: AI, Digital Twins & Smart Biomanufacturing is a hands-on workshop that introduces participants to AI-enabled bioprocess monitoring, digital twin workflows, and smart biomanufacturing systems. Participants will learn how sensor data, machine learning, predictive analytics, and real-time visualization can improve fermentation, bioreactor performance, yield prediction, anomaly detection, and process optimization. Using tools such as Python, Google Colab, Scikit-learn, Pandas, Matplotlib, Streamlit, and open-source bioprocess datasets, participants will gain practical exposure to building basic ML models, visualizing process data, and creating simple digital twin-based monitoring dashboards.
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Aim

To introduce participants to AI-driven Bioprocess 4.0 by exploring how digital twins, sensor data, machine learning, and smart dashboards can be used for real-time bioprocess monitoring, prediction, and optimization in modern biomanufacturing.
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What Participants Will Learn

  • Understand the concepts of Bioprocess 4.0, Pharma 4.0, and smart biomanufacturing.
  • Learn how AI, IoT, sensors, and automation support modern bioprocess monitoring.
  • Explore the role of digital twins in real-time process visualization and decision-making.
  • Apply machine learning for bioprocess parameter prediction and optimization.
  • Identify anomalies and process deviations using AI-based analytics.
  • Build simple workflows for sensor data visualization, ML modeling, and dashboard creation.
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Structure

๐Ÿงฌ Day 1: Foundations of Bioprocess 4.0 & Intelligent Monitoring

  • Understand Bioprocess 4.0, Pharma 4.0 and smart biomanufacturing concepts
  • Learn the role of AI, IoT, sensors and automation in modern biotechnology
  • Explore Digital Twin concepts for bioprocess monitoring and control
  • Understand real-time data acquisition from fermentation and bioreactor systems
  • Learn how predictive analytics supports process efficiency and quality improvement
  • Tools covered: Python, Google Colab, Jupyter Notebook, Pandas and Matplotlib

๐Ÿ”ฌ Hands-on:

Hands-on 1: Visualizing bioprocess sensor data using Python Hands-on 2: Creating a basic real-time monitoring workflow in Google Colab

๐Ÿงซ Day 2: AI & Machine Learning for Bioprocess Optimization

  • Learn data preprocessing and feature engineering for bioprocess datasets
  • Understand machine learning models for fermentation and bioreactor optimization
  • Explore AI-based prediction of yield, pH, temperature, biomass and productivity
  • Learn anomaly detection and predictive maintenance for bioprocess systems
  • Study real-world applications from pharmaceutical and biotech industries
  • Tools covered: Python, Google Colab, Scikit-learn, NumPy and Pandas

๐Ÿงช Hands-on:

Hands-on 1: Building a simple ML model for bioprocess parameter prediction Hands-on 2: Performing AI-based optimization of fermentation process conditions

๐Ÿงฌ Day 3: Digital Twin Implementation & Smart Biomanufacturing Workflows

  • Understand the architecture of Digital Twin systems in biomanufacturing
  • Learn how AI-integrated Digital Twins support real-time process decisions
  • Explore simulation, process synchronization and cloud-based monitoring
  • Learn dashboard development for smart bioprocess visualization
  • Explore future trends such as Generative AI, autonomous labs and Industry 5.0
  • Tools covered: Python, Streamlit, Plotly Dash, Google Colab and open-source bioprocess datasets

๐Ÿงซ Hands-on:

Hands-on 1: Developing a simple Digital Twin prototype workflow Hands-on 2: Creating an interactive dashboard for real-time process simulation

Important Dates

Registration Ends

4: 30 PM IST

Workshop Dates

2026-06-08
5: 30PM IST
5: 30PM IST
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What You Will Gain

Sample Certificate
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Outcomes

  • Understand AI-driven Bioprocess 4.0 and smart biomanufacturing workflows.
  • Analyze and visualize bioprocess sensor data using Python.
  • Build basic ML models for prediction and process optimization.
  • Understand how digital twins support real-time monitoring and decision-making.
  • Create simple dashboards for bioprocess visualization.
  • Apply AI concepts to fermentation, bioreactor, and biomanufacturing use cases.
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Who Should Attend

  • Students from biotechnology, life sciences, pharmaceutical sciences, microbiology, bioinformatics, and related fields
  • PhD scholars and researchers working in biotechnology, bioprocessing, pharma, or life sciences
  • Academicians, faculty members, and trainers interested in smart biomanufacturing
  • Industry professionals from biotech, pharma, fermentation, QA/QC, R&D, and biomanufacturing sectors
  • Basic knowledge of biotechnology or bioprocessing is helpful
  • Prior coding experience is not mandatory
  • Familiarity with Python or data analysis will be an added advantage

Sneha priya R

Department of Biotechnology

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